CALIBRE™ 1080 DVD
Dow Plastics - Polycarbonate

General Information
Product Description

CALIBRE 1080 DVD Polycarbonate Resin has been developed to meet the ever-increasing demand for high flow and high purity in the optical media market. Consider CALIBRE 1080 DVD resin for standard CD molding (ROM and audio), or the newly developing technologies like CD-R and DVD. CALIBRE 1080 DVD polycarbonate resin is the one resin for all of your common optical media applications.

Available Melt Flow Rate: 80.

Mold temperature is application dependent:
CD-ROM - 60-90°C
CD-r - 80-110°C
DVD - 90-110°C

General  
Material Status
  • Commercial: Active
  • Availability
  • Asia
  • Europe
  •  
  • Latin America
  • North America
  • Test Standards Available
  • ASTM
  • ISO
  • ISO 10350
  • Forms
  • Pellets
  • Processing Method
  • Injection Molding
  •  
    ASTM and ISO Properties 1
    Physical
    Nominal Value
    Unit
    Test Method
    Density -Specific Gravity
    1.20
    sp gr 23/23°C
    ASTM D792
    Density
    1.20
    g/cm³
    ISO 1183
    Melt Mass-Flow Rate (MFR) (300°C/1.2 kg)
    80.0
    g/10 min
    ASTM D1238
    Melt Mass-Flow Rate (MFR) (300°C/1.2 kg)
    80
    g/10 min
    ISO 1133
    Mold Shrink, Linear-Flow
    0.0050 to 0.0070
    in/in
    ASTM D955
    Water Absorption @ 24 hrs (73 °F)
    0.20
    %
    ASTM D570
    Water Absorption @ Equil (50% RH, 73 °F)
    0.30
    %
    ASTM D570
    Mechanical
    Nominal Value
    Unit
    Test Method
    Tensile Modulus  2
    334000
    psi
    ASTM D638
    Tensile Modulus
    334000
    psi
    ISO 527-1, -2
    Tensile Strength @ Yield  2
    8700
    psi
    ASTM D638
    Tensile Stress at Yield
    8700
    psi
    ISO 527-1, -2
    Tensile Strength @ Break  2
    7000
    psi
    ASTM D638
    Tensile Stress at Break
    6960
    psi
    ISO 527-1, -2
    Tensile Strain at Yield
    6.0
    %
    ISO 527-1, -2
    Tensile Elongation @ Brk  2
    60
    %
    ASTM D638
    Tensile Strain at Break
    60
    %
    ISO 527-1, -2
    Flexural Modulus  3
    363000
    psi
    ASTM D790
    Flexural Modulus
    363000
    psi
    ISO 178
    Flexural Strength  3
    14500
    psi
    ASTM D790
    Flexural Strength
    14500
    psi
    ISO 178
    Impact
    Nominal Value
    Unit
    Test Method
    Notched Izod Impact (73 °F)
    5.00
    ft-lb/in
    ASTM D256
    Notched Izod Impact Strength (73 °F)
    40.0
    ft-lb/in²
    ISO 180
    Unnotched Izod Impact Strength (73 °F)
    No Break
    ft-lb/in²
    ISO 180
    Instrumented Dart Impact (73 °F)
    520
    in-lb
    ASTM D3763
    Hardness
    Nominal Value
    Unit
    Test Method
    Rockwell Hardness     ASTM D785
    (M-Scale)
    58
     
     
    (R-Scale)
    124
     
     
    Rockwell Hardness     ISO 2039-2
    (M-Scale)
    58
     
     
    (R-Scale)
    124
     
     
    Thermal
    Nominal Value
    Unit
    Test Method
    HDT B (0.45 MPa) Unannealed
    279
    °F
    ISO 75B-1, -2
    DTUL @66psi - Annealed
    278
    °F
    ASTM D648
    DTUL @264psi - Unannealed
    256
    °F
    ASTM D648
    HDT A (1.80 MPa) Unannealed
    255
    °F
    ISO 75A-1, -2
    Vicat Softening Point
    297
    °F
    ASTM D1525
    Vicat Softening Temperature (B50 (50°C/h 50N))
    297
    °F
    ISO 306
    Optical
    Nominal Value
    Unit
    Test Method
    Refractive Index
    1.583
     
    ASTM D542
    Transmittance
    91.0
    %
    ASTM D1003
     
    Properties 
    Rheological properties
    Nominal Value
    Unit
    Test Method
    Melt volume-flow rate (300°C/1.2 kg)
    4.21
    in³/10min
    ISO 1133
    Mechanical properties 23°C/50%r.h.
    Nominal Value
    Unit
    Test Method
    Tensile modulus
    325000
    psi
    ISO 527-1, -2
    Stress at break
    8700
    psi
    ISO 527-1, -2
    Strain at break
    > 50
    %
    ISO 527-1, -2
    Charpy impact strength (+23°C)
    148
    ft-lb/in²
    ISO 179 /1eU
    Charpy impact strength (-30°C)
    64.2
    ft-lb/in²
    ISO 179 /1eU
    Charpy notched impact strength (+23°C)
    3.81
    ft-lb/in²
    ISO 179 /1eA
    Charpy notched impact strength (-30°C)
    0.952
    ft-lb/in²
    ISO 179 /1eA
    Thermal properties
    Nominal Value
    Unit
    Test Method
    Temp. of deflection under load (1.80 MPa)
    252
    °F
    ISO 75-1, -2
    Temp. of deflection under load (0.45 MPa)
    277
    °F
    ISO 75-1, -2
    Vicat softening temperature (50°C/h 50N)
    288
    °F
    ISO 306
    Coeff.of linear therm. expansion (parallel)
    0.000036
    in/in/°F
    ISO 11359-1, -2
    Other properties
    Nominal Value
    Unit
    Test Method
    Density
    0.0431
    lb/in³
    ISO 1183
    Test specimen production
    Nominal Value
    Unit
    Test Method
    Processing conditions acc. ISO
    ISO 7391-2
     
     
    Injection Molding, melt temperature
    572
    °F
    ISO 294
    Injection Molding, mold temperature
    194
    °F
    ISO 10724
    Injection Molding, injection velocity
    8
    in/sec
    ISO 294
     
    Processing Information
    Injection
    Nominal Value
    Unit
    Drying Temperature
    248
    °F
    Drying Time
    3.0 to 4.0
    hr
    Suggested Max Moisture
    0.0100
    %
    Rear Temperature
    518 to 572
    °F
    Middle Temperature
    572 to 608
    °F
    Front Temperature
    590 to 644
    °F
    Nozzle Temperature
    590 to 626
    °F
    Mold Temperature
    140 to 230
    °F
     
    Notes
    1 Typical properties: these are not to be construed as specifications.
    2 Type I, 2 in/min
    3 Type I, 0.05 in/min
    4 Typical properties: these are not to be construed as specifications. Additional CAMPUS® data and disclaimer information may be found on CAMPUS® Data Sheet.
       
     

    Makes no representation or warranty of any kind, express or implied, with respect to this product, as to merchantability, Fitness for particular purpose or otherwise. The data listed represents average values and are believed to be reliable, They are given for information; no guarantee of their accuracy is made, however, and the product is sold upon condition that purchasers shall make their own test to determinate the characteristics of the product and the suitability of the product for their particular process.