
| CALIBRE™ 201-6 |
| Dow Plastics - Polycarbonate |
| General Information | |||
| Product Description | |||
|
CALIBRE 200 series are general purpose, UL listed Polycarbonate resins
formulated to comply with the applicable FDA and European regulations
governing food contact(1). CALIBRE 200 series resins exhibit an excellent
physical property balance of heat resistance, transparency and impact
strength. The CALIBRE 200 series can be supplied with a mold release
package, a UV stabilizer package or both. | |||
| General | |||
| Material Status |
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| Availability |
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| Test Standards Available |
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| Additive |
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| Agency Ratings |
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| Forms |
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| Processing Method |
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| Multi-Point Data |
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| ASTM and ISO Properties 2 | |||
| Physical |
Nominal Value |
Unit |
Test Method |
| Density -Specific Gravity |
1.20 |
sp gr 23/23°C |
ASTM D792 |
| Melt Mass-Flow Rate (MFR) (300°C/1.2 kg) |
6.00 |
g/10 min |
ASTM D1238 |
| Mold Shrink, Linear-Flow |
0.0050 to 0.0070 |
in/in |
ASTM D955 |
| Water Absorption @ 24 hrs (73 °F) |
0.15 |
% |
ASTM D570 |
| Water Absorption @ Equil (50% RH, 73 °F) |
0.32 |
% |
ASTM D570 |
| Mechanical |
Nominal Value |
Unit |
Test Method |
| Tensile Modulus 3 |
350000 |
psi |
ASTM D638 |
| Tensile Strength @ Yield 3 |
8700 |
psi |
ASTM D638 |
| Tensile Strength @ Break 3 |
10500 |
psi |
ASTM D638 |
| Tensile Elongation @ Brk 3 |
150 |
% |
ASTM D638 |
| Flexural Modulus 4 |
350000 |
psi |
ASTM D790 |
| Flexural Strength 4 |
14000 |
psi |
ASTM D790 |
| Impact |
Nominal Value |
Unit |
Test Method |
| Notched Izod Impact (73 °F, 0.125 in) 5 |
17.0 |
ft-lb/in |
ASTM D256 |
| Unnotched Izod Impact (73 °F) |
No Break |
ft-lb/in |
ASTM D256 |
| Instrumented Dart Impact (73 °F, 0.125 in) 6 |
Total
Energy: 800 |
in-lb |
ASTM D3763 |
| Tensile Impact Strength (73 °F) 7 |
280 |
ft-lb/in² |
ASTM D1822 |
| Hardness |
Nominal Value |
Unit |
Test Method |
| Rockwell Hardness (R-Scale) |
118 |
|
ASTM D785 |
| Thermal |
Nominal Value |
Unit |
Test Method |
| DTUL @66psi - Annealed (0.157 in) |
293 |
°F |
ASTM D648 |
| DTUL @264psi - Unannealed (0.125 in) |
265 |
°F |
ASTM D648 |
| DTUL @264psi - Annealed (0.157 in) |
288 |
°F |
ASTM D648 |
| Vicat Softening Point |
304 |
°F |
ASTM D1525 |
| CLTE, Flow (-40 to 180°F (-40 to 82°C)) |
0.000038 |
in/in/°F |
ASTM D696 |
| Electrical |
Nominal Value |
Unit |
Test Method |
| Volume Resistivity |
2.0E+17 |
ohm-cm |
ASTM D257 |
| Dielectric Strength |
420 |
V/mil |
ASTM D149 |
| Dielectric Constant | ASTM D150 | ||
|
(60 Hz) |
3.000 |
|
|
|
(1E+6 Hz) |
3.000 |
|
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| Dissipation Factor | ASTM D150 | ||
|
(60 Hz) |
0.0010 |
|
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|
(1E+6 Hz) |
0.0020 |
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| Flammability |
Nominal Value |
Unit |
Test Method |
| Flame Rating - UL | UL 94 | ||
|
(0.0591 in) |
HB |
|
|
|
(0.118 in) |
HB |
|
|
| Limiting Oxygen Index |
26 |
% |
ASTM D2863 |
| Optical |
Nominal Value |
Unit |
Test Method |
| Refractive Index |
1.586 |
|
ASTM D542 |
| Transmittance |
89.0 |
% |
ASTM D1003 |
| Haze |
1.0 |
% |
ASTM D1003 |
| Properties | |||
| Rheological properties |
Nominal Value |
Unit |
Test Method |
| Melt volume-flow rate (300°C/1.2 kg) |
0.305 |
in³/10min |
ISO 1133 |
| Mechanical properties 23°C/50%r.h. |
Nominal Value |
Unit |
Test Method |
| Tensile modulus |
334000 |
psi |
ISO 527-1, -2 |
| Yield stress |
8700 |
psi |
ISO 527-1, -2 |
| Yield strain |
6.0 |
% |
ISO 527-1, -2 |
| Nominal strain at break |
> 50.0 |
% |
ISO 527-1, -2 |
| Charpy impact strength (+23°C) |
No Break |
ft-lb/in² |
ISO 179 /1eU |
| Charpy impact strength (-30°C) |
No Break |
ft-lb/in² |
ISO 179 /1eU |
| Charpy notched impact strength (+23°C) |
45.2 |
ft-lb/in² |
ISO 179 /1eA |
| Charpy notched impact strength (-30°C) |
6.66 |
ft-lb/in² |
ISO 179 /1eA |
| Thermal properties |
Nominal Value |
Unit |
Test Method |
| Temp. of deflection under load (1.80 MPa) |
268 |
°F |
ISO 75-1, -2 |
| Temp. of deflection under load (0.45 MPa) |
293 |
°F |
ISO 75-1, -2 |
| Vicat softening temperature (50°C/h 50N) |
304 |
°F |
ISO 306 |
| Coeff.of linear therm. expansion (parallel) |
0.000039 |
in/in/°F |
ISO 11359-1, -2 |
| Burning Behav. at 1.6mm nom. thickn. (0.06 in, UL) |
HB |
|
ISO 1210 |
| Burning Behav. at thickness h (0.126 in, UL) |
HB |
|
ISO 1210 |
| Oxygen index |
26 |
% |
ISO 4589-1, -2 |
| Electrical properties 23°C/50%r.h. |
Nominal Value |
Unit |
Test Method |
| Relative permittivity (100 Hz) |
3.00 |
|
IEC 60250 |
| Relative permittivity (1 MHz) |
3.00 |
|
IEC 60250 |
| Dissipation factor (100 Hz) |
0.0010 |
|
IEC 60250 |
| Dissipation factor (1 MHz) |
0.0020 |
|
IEC 60250 |
| Volume resistivity |
> 3.9E+14 |
ohm-in |
IEC 60093 |
| Electric strength |
430 |
V/mil |
IEC 60243-1 |
| Other properties |
Nominal Value |
Unit |
Test Method |
| Density |
0.0434 |
lb/in³ |
ISO 1183 |
| Test specimen production |
Nominal Value |
Unit |
Test Method |
| Processing conditions acc. ISO |
ISO 7391-2 |
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|
| Injection Molding, melt temperature |
572 |
°F |
ISO 294 |
| Injection Molding, mold temperature |
194 |
°F |
ISO 10724 |
| Injection Molding, injection velocity |
8 |
in/sec |
ISO 294 |
| Processing Information | ||
| Injection |
Nominal Value |
Unit |
| Drying Temperature |
250 |
°F |
| Drying Time |
3.0 to 4.0 |
hr |
| Suggested Max Moisture |
0.020 |
% |
| Rear Temperature |
520 to 550 |
°F |
| Middle Temperature |
530 to 570 |
°F |
| Front Temperature |
570 to 620 |
°F |
| Nozzle Temperature |
570 to 620 |
°F |
| Processing (Melt) Temp |
570 to 620 |
°F |
| Mold Temperature |
170 to 230 |
°F |
| Screw Speed |
40 to 70 |
rpm |
| Clamp Tonnage |
2.0 to 5.0 |
tons/in² |
| Screw L/D Ratio |
15.0:1.0 |
|
| Screw Compression Ratio |
1.5:1.0 to 3.0:1.0 |
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| Notes | |
| 1 | The following CALIBRE Polycarbonate resins comply with Food Additive
Regulation 21 CFR 177.1580 under the US Food, Drug, and Cosmetic Act when
used unmodified in the manufacture of rigid and semi-rigid food contact
articles: CALIBRE 200: single use applications CALIBRE 201: repeated use applications CALIBRE 202: single use applications at room temperature CALIBRE 203: repeated use applications at room temperature Please consult your Dow representative for information on other CALIBRE resins. The uses cited above are subject to good manufacturing practices and any limitations that are part of the applicable regulations. The regulations should be consulted for complete details. |
| 2 | Typical properties: these are not to be construed as specifications. |
| 3 | Type I, 2 in/min |
| 4 | Type I, 0.05 in/min |
| 5 | Notch Depth: 10 mil |
| 6 | 8000 in/min |
| 7 | Type S |
| 8 | Typical properties: these are not to be construed as specifications. Additional CAMPUS® data and disclaimer information may be found on CAMPUS® Data Sheet. |
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Makes no representation or warranty of any kind, express or implied, with respect to this product, as to merchantability, Fitness for particular purpose or otherwise. The data listed represents average values and are believed to be reliable, They are given for information; no guarantee of their accuracy is made, however, and the product is sold upon condition that purchasers shall make their own test to determinate the characteristics of the product and the suitability of the product for their particular process. |